Eurobearings, a specialist in large-scale bearing systems for heavy industry, has significantly enhanced its manufacturing and repair capabilities through the integration of advanced metal 3D printing technology. The move marks a major shift from traditional production methods toward more efficient, flexible, and sustainable processes.
For nearly three decades, the company has designed and produced white metal sliding, thrust, and combined bearings used in critical applications such as turbines, cement mills, and marine systems. These components are often large and complex, and conventional manufacturing methods—such as casting and machining from solid metal—have historically resulted in high material waste and extended production timelines.
To address these challenges, Eurobearings has implemented a robotic Directed Energy Deposition (DED) solution powered by wire-laser technology. The system is built around a high-capacity industrial robot mounted on a mobile gantry, allowing for a significantly expanded working envelope. This configuration enables the production and repair of oversized components without the size constraints typically associated with additive manufacturing.
The adoption of this technology has delivered measurable improvements across operations. Lead times for complex components have been reduced by up to 50 percent, driven by the ability to deposit material directly onto parts and minimise secondary machining processes. Material efficiency has also improved substantially, as the system uses welding wire feedstock to achieve near net-shape production, ensuring minimal waste.
One of the most impactful advantages is the ability to repair and restore worn components. Instead of replacing high-value parts, the company can now rebuild them with precision, extending their operational life and reducing costs for customers in sectors such as energy, marine, and defence.
Eurobearings is leveraging this enhanced capability to support a wide range of industries, including oil and gas, power generation, and heavy manufacturing. The technology allows for customised engineering solutions that meet stringent performance and reliability standards.
In addition to operational benefits, the transition supports sustainability objectives by reducing raw material consumption and minimising industrial waste. The controlled deposition process ensures consistent quality while lowering the environmental footprint of manufacturing and maintenance activities. With this investment, Eurobearings is positioning itself at the forefront of advanced manufacturing in heavy industry, combining engineering expertise with next-generation technology to deliver greater efficiency, flexibility, and long-term value for global customers
