The VDMA Robotics + Automation Association of German Mechanical Engineering Industry Association (VDMA) organized the 3rd edition of Robotomation – Symposium for Robotic Automation trends in manufacturing on the 12th November 2021 at The Le Meridien, Coimbatore.
The new World Robotics 2021 report by the International Federation of Robotics (IFR) states that despite the global pandemic situation, robot installations grew slightly to almost 384,000 units. This represents a growth rate of 0.5% and makes the year 2020 the third most successful year for the robotics industry so far, following 2018 and 2017. Broken down by regions and countries, the situation nevertheless is more nuanced. While most countries were severely hit by the pandemic and lockdown measures, the positive market developments in China basically compensated for the contractions of other markets. Installations for the region´s largest adopter China grew strongly by 20% with 168,400 units shipped – the highest value ever recorded for a single country.
Asia accounted for 71% of all newly deployed robots in 2020, even though Japan and Korea struggled. Robot installations in the second largest region, Europe, decreased by 8% to almost 68,000 units, down for the second year in a row. In the Americas, installations dropped by 17% to roughly 39,000 units in 2020 – back to its 2015 level. The United States – the largest American market – did better (31,000 units; -8%) than the other major markets Mexico and Canada.
India is one of the strongest growing economies among the Asian emerging markets but struggled severely from the Covid-19 pandemic. Both in terms of new installations and the operational stock of robots, India ranks 12th globally. The current position and the long-term potential of robotics in India becomes more clearly visible if it is put into relation to China, which has a similar size in terms of population.
In 2020, robot installations declined by 25% to 3,215 units. This was the second year of decline following the peak level of 4,771 units in 2018. Installations by the automotive industry are decreasing, while demand from the general industry, mainly the rubber and plastics industry, the metal industry, and the electrical/electronics industry, is increasing. The compound annual growth rate (CAGR) between 2015 and 2020 was at +9%. Therefore, it has become imperative for organisations to find ways to bridge the digitalisation gap to stay ahead of the curve.
Rajesh Nath, Managing Director, VDMA India during his welcome address said that by 2030, India needs to create at least 90 million new nonfarm jobs. He told that 30 million workers possibly move from farm work to more productive non-farm sectors. Global trends such as digitization and automation, shifting supply chains, urbanization, and demographic shifts, and a greater focus on sustainability, health, and safety are accelerating or assuming a new significance in the wake of the pandemic.
“While the deployment can be accelerated, training employees, enabling them to use it effectively for problem-solving requires time. It is important to set the right expectations while starting the transformation journey. Hence friends building a “Smart Factory” is a journey that requires detailed planning, identification & prioritization of areas of intervention, careful choice of technology platforms, a strong business case, and employee onboarding & participation”, added Rajesh Nath.
He further added that most successful programs have been aligned to the vision of the organization, that delivers consistent business benefits and are able to fund itself over a period of time to ensure long term sustenance.”
The Managing Director of VDMA Robotics + Automation & Member of the Executive Board of the International Federation of Robotics, Patrick Schwarzkopf gave a keynote address on “Robotics and Automation: The global success story continues”. In the Global ranking in installations the nos. stood at 12 (2019: #10), in operational stock #12. The Robot density remains very low with only 6 industrial robots in operation per 10,000 employees in manufacturing (world average: 126).
He mentioned the need for further robotization to upgrade manufacturing. The share of the automotive sector in installations used to be 66% in 2015 but has been declining since then, reaching just 23% in 2020. “For 2021, double-digit growth rates of robot installations can be expected. When catch-up effects are over, growth will be likely to continue at a lower rate of roughly 10% annually”, said Mr Schwarzkopf.
During the Inaugural session, Chief Guest, Karin Stoll, Consul General of the Federal Republic of Germany, Chennai gave an overview on the “Strengthening Indo German Trade”. The inauguration was chaired by our Guest of Honour, M. V. Ramesh Babu, President, The Coimbatore District Small Industries Association (CODISSIA) gave insights on the “Strengthening Indo German Trade in Coimbatore”.
During this event, well-known VDMA members Beckhoff Automation, FESTO India, ifm Electronic, Pepperl+Fuchs Factory Automation, Schmersal India, Schunk Intec and Zimmer Automation conducted application-oriented technology presentations. VDMA partner Roedl & Partner Consulting gave an overview from the regulatory perspective.
The first round of technology-oriented presentations was led by Hrishikesh Kulkarni, Chief Operating Officer, Zimmer Automation, who gave insights on “Robotic – End-of-Arm-Ecosystem for every Industry”. Ashwin Vanikar, Cluster Head – Application Engineering, FESTO India gave an overview on “Enhancing Automation in collaboration with Robots”. Ashwin Udayashankar, National Sales Manager – Gripping Systems, SCHUNK Intec spoke on “Synergy and Innovative Robot Applications”. Aman Monga, GM – Business Development, Pepperl+Fuchs Factory Automation gave insights on “Sensors for Smart Manufacturing” and Atish Laddha, Associate Partner, Team Lead, Roedl & Partner Consulting updated on “Latest Trends in Manufacturing Sector”.
The second round of technology-oriented presentations was led by Bipin Jirge, Managing Director & Rajesh Hari, Sales Manager, ifm Electronic gave insights on “IO-Link – Road to Industry 4.0 & Vision Sensors”. Milind Kaluskar- OEM Sales Manager & Ashutosh Tarlekar- Application Manager and Product Specialist, Beckhoff Automation spoke about “PC Based Control in Robotic Automation”. Sagar Bhosale, Managing Director from Schmersal India gave an overview on “Safety Technology & services for safe Operation of Industrial Robots – Inline with Updated National & International regulations”.
The VDMA Symposium was organised in partnership with Beckhoff Automation, FESTO India, ifm Electronic, Pepperl+Fuchs Factory Automation, Roedl & Partner Consulting, Schmersal India, Schunk Intec and Zimmer Automation. With the governments focus on Digitalization and Automation, they are only looking positively towards the new initiatives in the path of progress for the industry.
