Deutsche Bahn’s freight wagons are made by Tatravagónka in Tlmače, Slovakia. These wagons need to handle strong forces and heavy loads. Tatravagónka uses the TransSteel 5000 Pulse from Fronius for welding. This machine is great for welding steel and carbon steel.
Tatravagónka is a top maker of freight wagons in Europe. They make over 100 different types of wagons. Their 4-axle wagon with a sliding roof won the best mechanical engineering product in Slovakia in 2018. This wagon keeps moisture out, which is good for transporting materials like gypsum.
The company in Tlmače is certified for welding railway vehicles. They have skilled welders who follow strict guidelines for welding. The TransSteel 5000 Pulse machine is very versatile. It works well with aluminum, steel, and stainless steel. It allows faster welding with less spatter. This helps Tatravagónka save time and money. The machine also has features that make welding easier in difficult positions.
Tatravagónka welders can save up to five “EasyJobs” settings on the welding torch. This helps them quickly switch between different welding tasks. The TransSteel machine is easy to use. Even with no prior experience, welders can start welding in just three steps. This is helpful during times of skill shortages, allowing less experienced workers to weld effectively after a brief training.
The machine also has safety features like the Voltage Reduction Device (VRD), which reduces the risk of electrical accidents. Tatravagónka welders can adapt the welding torch to different needs using the Multi-Lock Interface. This helps them weld hard-to-reach parts easily.
“We are very happy with the welding solutions from Fronius,” says Jaroslav Nemergut, Technical Director at Tatravagónka. “Their machines and services help us improve our welding processes and expand our product range.”
The Easy Documentation option on the TransSteel machine saves key welding data for each weld. This ensures that all welding work meets the required standards. Tatravagónka also uses a welding tractor for long welds on freight wagons. This helps maintain high quality and consistency in the welds.