Kardemir, one of Türkiye’s leading integrated steel producers, has awarded Primetals Technologies a contract to modernize the automation systems across its meltshop operations. The project covers three basic oxygen furnaces (BOFs), four ladle furnaces (LFs), and one vacuum degasser (VD), each designed for 120-ton heats.
The modernization will introduce a unified Level 2 process optimization system, creating a single digital framework that connects metallurgical data, production planning, and operational controls. This integrated setup will provide a consistent interface for operators and metallurgists, enabling better coordination and improved process transparency across all units.
Previously, Kardemir operated with multiple independent systems, which limited the ability to optimize processes consistently. The new platform will address these gaps by standardizing workflows and ensuring reliable data usage across shifts and production lines.
The upgraded system is expected to deliver measurable improvements in plant performance. Key outcomes include reduced reblows in the BOF shop, lower energy consumption in secondary metallurgy, improved yield, and enhanced steel quality. The solution also supports more stable and predictable production cycles.
Sefa Çetinkaya, Operational Technologies Manager at Kardemir, described the project as a major step in the company’s digital transformation journey. He emphasized that the new system will enable smarter and more efficient operations while contributing to sustainability goals.
The solution incorporates advanced optimization modules for each stage of steelmaking. These include dynamic process models for BOF operations, closed-loop control systems for ladle furnace treatments, and real-time degassing calculations in the vacuum degasser. Together, these features improve process control, reduce variability, and enhance product consistency.
This project builds on previous collaborations between Kardemir and Primetals Technologies, including earlier automation upgrades at the plant. It reflects Kardemir’s ongoing commitment to modernizing its production infrastructure and adopting digital technologies across its operations.
Headquartered in London, Primetals Technologies offers a comprehensive portfolio of engineering, plant-building, and lifecycle services across the metals industry. Its capabilities span the entire production chain, from raw materials to finished products, including solutions in electrification, automation, digitalization, and environmental technologies. As part of the Mitsubishi Heavy Industries Group, the company continues to invest in advanced technologies and sustainable solutions, reinforcing its commitment to innovation and long-term industry leadership under Sakatani’s leadership.
