Alcast Company, a premier U.S.-based aluminum foundry, continues to strengthen its leadership in supplying high-performance cast components for the heavy equipment and mining industries. The company’s market success is driven by its proprietary Mitchener Molding process, known for producing aluminum castings with superior structural integrity and precision. This advanced method has positioned Alcast as a trusted partner for manufacturers demanding reliability and performance in extreme operating environments.
Built into a next-generation production hub, Alcast’s foundry utilizes low-pressure, bottom-fill casting technology powered by electromagnetic pumps. This process ensures flawless metal flow, eliminating porosity and turbulence while achieving an exceptional strength-to-weight ratio. With capabilities ranging from lightweight prototypes to 350-pound castings, Alcast consistently delivers components engineered to perform under the toughest field conditions.
From its state-of-the-art facility in Peoria, Illinois, Alcast serves industries including heavy equipment, power generation, and defense. The fully integrated plant houses every stage of production—tooling, casting, heat treatment, machining, finishing, and X-ray inspection—under one roof, ensuring tight quality control and faster turnaround times. Using advanced simulation and precision design tools, Alcast’s engineering teams develop lightweight yet durable components that enhance equipment efficiency and lifespan while reducing material waste.
Supported by ISO 9001:2015 certification and TÜV Rheinland auditing, Alcast maintains rigorous quality standards with complete traceability across all production stages. Its in-house metallurgical and testing facilities enable real-time monitoring and consistent process control. Strategically located in Peoria, the foundry’s flexible operations and advanced automation allow it to meet both small-batch and large-scale production needs with agility. With over five decades of expertise, Alcast continues to redefine durability and precision in aluminum casting, standing as a trusted partner for heavy equipment and mining manufacturers across North America.
