In the dynamic world of modern industry, the integration of robotic automation is no longer optional for manufacturers that are striving to boost productivity, efficiency and overall competitiveness. However, a significant challenge looms large in the tech-driven landscape — the shortage of proficient robot programmers for CNC applications. Here, Hakan Aydogdu, general manager of Tezmaksan Robot Technologies, a CNC automation system manufacturer, delves into the potential of machine automation to overcome this skills deficit.
Robots’ ability to execute intricate and repetitive tasks with unwavering precision is unrivalled. Yet, the integration and efficient operation of robotic systems require a unique skill set: proficient robot programmers. These experts possess the knowledge to code, program and optimise robots for specific tasks, ensuring smooth operation and adaptability to changing manufacturing requirements.
A skills gap report from the UK Government reveals that 24 per cent of businesses have expressed concerns about programming. This unease is not exclusive to the UK, and policymakers worldwide are grappling with the challenge of boosting skills provision systems and enhancing educational policies in this domain.
However, this does not address the immediate skill shortage, which has resulted in delays in robotics implementation, and increased operational costs for businesses as they invest heavily in hiring and training.
Enabling Manufacturers with Intuitive Automation
The advantages of automated systems are abundant, with the CubeBOX CNC automation system by Tezmaksan being a prime example of this innovation. At its core, CubeBOX is known for its user-friendly approach. The system is thoughtfully designed to allow manufacturers to implement and operate robotic systems, without the need for specialised programming knowledge.
Not to rely on convoluted conventional coding, CubeBOX offers an intuitive interface enabling users to program robots through visual elements, drag-and-drop functionality, and predefined templates. This democratisation of robot programming opens access to a wider audience in manufacturing, and training can take 15 minutes rather than 30.
The system’s standard structure is compatible with all CNC machines and control units, adaptable to various robot brands and it costs 20 per cent less than company-specific robot integration systems. Moreover, its plug-and-play nature allows for quick commissioning, often completed in a single day.
Innovative Software to Simplify Automation
At the heart of CubeBOX’s success is its sophisticated software, RoboCAM. This software eliminates the need for intricate robot programming and extensive CAM knowledge. By converting 2D CAD drawings into CAM instructions, RoboCAM simplifies the entire process, making it accessible even to operators without specialised training. This underlines Tezmaksan’s commitment to Industry 4.0 principles, offering comprehensive solutions covering turnkey projects, integration, installation and ongoing support services.
Another area that typically demands robot programming knowledge is the exchange of robot parts within a system, leading to extended changeover times. Traditional methods require templates, gripper pin adjustments and robot programming knowledge before the next part can run. With Tezmaksan’s RoboCAM software, setting up a new part involves just four steps and takes less than two to three minutes.
Optimising Processes for Continuous Efficiency
The CubeBOX system introduces a change in basic assumptions about CNC machine automation. The system enables multiple machines to operate seamlessly without interruptions, such as those stemming from loading and unloading processes.
Offering round-the-clock operation without the need for operators, the primary benefit of the CubeBOX system lies in its ability to work seamlessly and continuously. Ensuring sustained production even during nighttime shifts, this uninterrupted workflow results in an impressive 50 per cent enhancement in nocturnal shift efficiency compared to conventional setups heavily reliant on manual CNC machine tending. This innovation empowers manufacturers to optimise production yields, ultimately leading to increased productivity and reduced lead times.
This groundbreaking technology eliminates the downtime associated with manual tasks, leading to a substantial overall boost in productivity. It enables efficient loading and unloading of workpieces from machines, irrespective of the machine’s brand, marking a significant stride toward heightened operational efficiency.
The CNC industry’s quest for heightened productivity and precision through robotic automation has been hampered by the persistent skills gap. Tezmaksan’s CubeBOX system emerges as a transformative solution that is tailor-made for the CNC sector, empowering manufacturers to overcome this hurdle and fully harness the potential of robotic automation.
By providing an intuitive interface and user-friendly design, CubeBOX equips CNC manufacturers to implement and manage robotic systems — without the constraints of specialised programming knowledge.
** Contributed by Rebecca Pendragon.
