Meltio’s advanced wire-laser metal 3D printing solutions are rapidly becoming the go-to manufacturing technology across a range of industries—from automotive and aerospace to defense and energy. The company’s solutions are enabling businesses to produce high-performance metal parts with greater efficiency, flexibility, and at reduced cost.
In motorsports, ERM developed a dual-material turbo intake manifold using the Meltio M600 system. Capable of withstanding temperatures exceeding 800°C, the part was delivered with 70% savings in time and cost compared to conventional manufacturing.
Meanwhile, industry leaders like Iveco are leveraging the Meltio Robot Cell at their French facility to accelerate production and improve design adaptability. Similarly, Hirudi reported a 62% weight reduction and 33% improvement in cost and delivery timelines with a newly designed stub axle.
In the defense sector, where obsolete components and disrupted supply chains are pressing issues, Meltio’s technology is proving invaluable. The company’s ability to print or repair parts on-demand is helping address urgent needs. One such example is a 300 mm diffuser that was once deemed irreplaceable—now produced with improved properties using Meltio’s system.
For the U.S. Navy’s USS Arleigh Burke, a redesigned and reengineered naval eductor was printed in under 58 hours, slashing lead times dramatically. Meltio also produced a close impeller, typically cast in bronze for corrosive environments, using stainless steel 316L to achieve greater wear resistance and mechanical strength.
Armed forces from countries including the United States, Spain, France, and South Korea are increasingly adopting Meltio’s wire-laser additive manufacturing systems to improve logistics readiness and autonomy. In heavy industries like mining and oil & gas, Meltio is tackling the high costs and delays of traditional part production.
Czech firm Roez sro successfully printed a complex turbine case in a single step, eliminating the need for multiple manufacturing processes. This achievement has helped drive energy innovation across nuclear, hydro, and chemical sectors. According to Roez, Meltio was the only turnkey solution that offered the capability to print with multiple materials and intricate internal structures without requiring additional infrastructure.
In Japan, Daidore Corporation adopted the Meltio Robot Cell to meet growing demands for agile development and manufacturing. After evaluating several technologies, Meltio stood out for its cost-effectiveness, flexibility, and scalability. Daidore found the solution ideal for enhancing productivity and part quality while cutting development timelines.
“Meltio’s technology is transforming industrial manufacturing. We provide end-to-end, workshop-ready solutions that allow manufacturers to produce and repair complex parts independently, improving supply chain stability and reducing costs,” said Lukas Hoppe, Head of R&D at Meltio.
Other adopters include Spanish systems integrator DPR Automatismos, which integrates Meltio’s technology with robotic automation for producing high-precision parts, and Gary Mécanique in France, ALAR in Mexico, and Tecnológico de Monterrey, all of whom are implementing Meltio solutions for applications in aerospace and education.
Meltio’s lineup includes the M600 metal 3D printer and the Meltio Engine Blue, designed for seamless integration with CNC machines and robotic arms. The Meltio Robot Cell, a containerized, turnkey system, enables scalable and accessible robotic metal 3D printing, bringing hybrid manufacturing directly to the production floor. By delivering strong, dense, and precise parts through laser metal deposition (LMD), Meltio is reshaping how industries manufacture, repair, and innovate with metal components—positioning itself as a key player in the future of industrial production.
Meltio develops metal 3D printing systems based on laser-wire Directed Energy Deposition (DED) technology. Known for its affordable, reliable, and safe solutions, the company continues to push the boundaries of additive manufacturing. Meltio’s goal is to transform the way industries produce and repair metal components—bringing advanced capabilities to businesses of all sizes.
