Mallinda Inc, a leader in advanced polymer technologies, has officially launched Vitrimax™ Versatile Hot Melt (VHM) Resin, a groundbreaking composite resin system that redefines how manufacturers handle processing and recycling of high-performance composites. This innovative technology merges the exceptional strength of thermosets with the processing flexibility of thermoplastics, marking a major step forward in sustainable production.
For the first time, it makes high-performance composites economically recyclable and reusable, with Mallinda aiming for 100% recycling and re-use of production scrap. The resin system is designed for circularity, ensuring that composites and resins can be efficiently recycled at a lower cost than their original raw materials.
“Vitrimax VHM represents a significant shift in the composite materials industry,” said Philip Taynton, CEO of Mallinda. “We’ve created a solution that blends performance with sustainability, providing manufacturers with scalable manufacturing flexibility while maintaining the structural integrity required for modern applications.”
The launch follows successful large-scale production trials, demonstrating batch consistency at 200L reactor scale and the ability to produce up to 2.1 tons per batch, enough to manufacture 10,000 square meters of composite materials in a single day. Several Fortune Global 500 companies are already working with Mallinda to tailor VHM resins for their specific needs.
The Vitrimax™ VHM Resin offers several key features that make it a game-changer in composite materials. At its core is the innovative Vitrimer Technology, which combines the performance of thermosets with the processability of thermoplastics, offering manufacturers unprecedented flexibility.
The resin supports endless recyclability, enabling fully circular manufacturing by allowing complete material recovery, a critical step towards reducing waste and promoting sustainability. Additionally, the material’s flexible manufacturing capabilities include post-cure processing and adjustable glass transition temperatures, making it adaptable to a wide range of applications.
Vitrimax™ VHM Resin also provides significant advantages in terms of repairability and sustainability. Parts made from this resin can be reshaped and repaired on-demand in the field, which reduces downtime and waste. The resin system ensures economically viable recycling of not only the resin and composite fabric but also integrated components, including precious metals
. Furthermore, its self-healing properties enhance durability by relieving stress, which increases the lifespan of the materials. This combination of features positions Vitrimax™ as an ideal solution for industries seeking high performance, cost-effectiveness, and environmental responsibility.
“This technology offers a solution that achieves both high performance and sustainability,” said Eduardo Torres, CEO of MTorres America. “Vitrimax VHM is truly a circular approach to composite manufacturing.”
This innovation solves several critical challenges, including improving manufacturing efficiency, reducing waste, and enhancing environmental sustainability. The Vitrimax™ resin system allows manufacturers to reuse scrap and rejected parts, cutting down the overall carbon footprint while maintaining top-tier performance. It is ideal for applications in UAVs, sporting goods, automotive, marine, and aerospace sectors. The technology also holds great promise for industries such as wind energy, hydrogen pressure vessels, and urban air mobility.
“The performance and recyclability of Mallinda’s vitrimer chemistry have been validated in numerous academic studies,” noted Professor Steven Nutt, Director of the M.C. Gill Composites Center at the University of Southern California. “While circularity in composites is challenging, Vitrimax™ chemistry is one of the best places to start.”
Mallinda Inc. is a pioneering materials science company specializing in the development of next-generation thermoset resins and composites that are fully recyclable and highly sustainable. Headquartered in Colorado, USA, the company leverages innovative chemistry to create advanced materials that enable lightweight, durable, and environmentally friendly solutions for industries such as automotive, aerospace, and consumer goods.
Mallinda’s patented vitrimers offer the performance of traditional thermosets while allowing for reshaping, repair, and full recyclability, addressing critical challenges in waste reduction and resource efficiency. With a strong focus on circular economy principles, Mallinda is transforming material technologies to support a sustainable future.
