igus, the motion plastics specialist, is revolutionizing the world of 3D printing with its latest offering. In addition to wear-resistant, lubrication-free special parts, the company has now introduced an online service that can predict the service life of 3D-printed components in just 30 seconds. This new feature provides users with valuable insights into material durability, making it easier to choose the right material for their specific needs.
With over 30 years of expertise in plain bearing technology, igus has been a pioneer in developing high-performance plastics and producing bearings through injection molding. When customers require wear-resistant parts beyond the standard range, 3D printing comes to the rescue. Whether it’s individual parts or small quantities, igus can now print the right special parts and deliver them within just three days.
The online 3D printing service offers a seamless process for users. Simply upload the STEP or STL file of the desired product, and the website will display production options, suitable materials, finishes, and even provide cost estimates, feasibility analysis, and delivery timelines. “We have now integrated the service life calculation into the 3D printing service because knowing the longevity of a component in advance, in addition to price information, makes it easier to choose the right material,” explains Tom Krause, Head of Business Unit Additive Manufacturing at igus.
So how does the service life calculation work? It’s simple! Users need to select their part’s sliding surface with a mouse click and input a few application parameters. The 3D printing service then automatically generates a service life estimate, empowering users with valuable information to make informed decisions.
To ensure the accuracy of these service life calculations, igus relies on an extensive database derived from 11,000 abrasion tests performed at 450 test rigs in their in-house 3,800-square-meter laboratory in Cologne. Through rigorous research and development, igus has proven that 3D-printed parts made from iglidur plain bearing plastics are as durable as turned and injection-molded parts made from conventional plastics. In fact, the service life of 3D-printed iglidur parts can be up to ten times longer, and even up to 50 times longer than that of other 3D printing materials.
With over 50 iglidur materials for injection molding, four laser sintering materials, ten tribofilaments, and the new iglidur i3000 3D printing resin, igus offers a wide range of solutions to cater to the diverse needs of industries.
The introduction of this service marks a significant step forward for the additive manufacturing industry, making it easier for businesses and individuals to design, create, and implement durable 3D-printed components. Embrace the future of 3D printing with igus and unlock a world of possibilities.
