BorgWarner continues to strengthen its presence in the new energy vehicle (NEV) sector with four newly secured projects from three major Chinese automakers. The agreements include the supply of 400V high-voltage hairpin (HVH) motors for a 200kW hybrid rear-drive platform, with production set to begin in August 2025.
Additionally, BorgWarner will deliver 150kW electric motors for a leading Chinese OEM’s pure electric platform, slated for mass production in March 2026. The company will also provide electric motors for next-generation range-extended and plug-in hybrid vehicles for another major Chinese OEM, with production commencing in August and October 2025.
“We are excited to further expand our business in China with these new electric motor contracts for both hybrid and fully electric applications,” said Dr. Stefan Demmerle, President and General Manager of BorgWarner PowerDrive Systems. “Our focus remains on advancing technology and enhancing manufacturing efficiency to meet the growing demand for NEV solutions.”
To support the expanding NEV market in China, BorgWarner has introduced its latest Ultra Short High Voltage Hairpin (S-HVH) eMotor technology. This innovation features an optimized manufacturing process that reduces end turn length by over 5mm, lowering axial volume while improving power density and copper efficiency.
S-HVH technology offers significant advantages, particularly in efficiency and cost savings. By optimizing copper usage, the technology reduces material costs while enhancing overall performance. This leads to a more economical and energy-efficient solution for next-generation electric vehicles.
Another key benefit is its increased power density, which enables a more compact design. This allows manufacturers to develop smaller, lighter powertrains without compromising performance, making vehicles more efficient and space-saving. The technology’s adaptability to both 400V and 800V platforms further enhances its appeal, ensuring compatibility with a wide range of new energy vehicles (NEVs).
Moreover, S-HVH technology seamlessly integrates with existing production lines, making it an ideal choice for manufacturers looking to upgrade their facilities without major overhauls. This smooth transition minimizes downtime and investment costs, allowing for a more efficient shift toward advanced electric vehicle technologies. With these strategic project wins and advanced S-HVH motor technology, BorgWarner continues to play a pivotal role in China’s transition to electrification.