Aerotech Inc., a global leader in precision motion control and automation, has launched the LaserTurn®160, a cutting-edge cylindrical laser machining platform designed to revolutionize medical device manufacturing. Offering up to 40% higher throughput than comparable systems, the LaserTurn160 sets a new benchmark in the industry for precision and efficiency.
The LaserTurn160 is engineered for high-dynamic performance, providing highly accurate motion trajectories that ensure consistent, high-quality results. Its adaptable features make it ideal for medical device production, including stent cutting, catheter fabrication, guidewire manufacturing, and other complex applications.
With direct-drive motors and crossed-roller bearings, the LaserTurn160 offers ultra-smooth motion, enabling precise part production with excellent reproducibility. When paired with the Automation1 motion controller, the system strikes the perfect balance between speed and accuracy, making it ideal for machining cardiovascular stents and other intricate tubular components.
“The LaserTurn160 has raised the bar in the industry,” said Brian Fink, Product Manager at Aerotech. “This platform boosts throughput while ensuring high part quality, making it a game-changer for medical applications like stent cutting and hypotube manufacturing, where both process speed and part consistency are critical.”
The LaserTurn160 offers a suite of advanced features designed to revolutionize manufacturing efficiency and precision. Its enhanced throughput capabilities improve process efficiency by up to 40%, significantly reducing production times without compromising on part quality. This advancement ensures manufacturers can achieve superior output while maintaining consistent performance standards, catering to industries where time and precision are critical.
Equipped with dynamic rotary axes, the LaserTurn160 offers two options: the ASR1300, designed for tube diameters up to 4 mm and capable of reaching speeds of 3000 rpm, and the CCS130DR, which processes tubes up to 7.9 mm. These direct-drive rotary stage options deliver high dynamics and flexibility, enabling the system to adapt seamlessly to various operational requirements. This versatility makes the LaserTurn160 an ideal choice for manufacturers dealing with diverse production demands.
The system features precision workholding through dead-length, pneumatically actuated collets that minimize tube motion during gripping. This ensures consistent part quality and reduces errors, a vital factor for high-precision applications. The addition of compatibility with Type-D collets and an optional alignment gripper further enhances its adaptability, enabling the processing of tubes of varying lengths and diameters with ease.
Effortless integration is another standout advantage of the LaserTurn160. It supports seamless compatibility with bushings and other equipment through front and rear tooling plates, ensuring smooth incorporation into existing production setups. Furthermore, the system accommodates both wet and dry-cutting configurations, making it suitable for a wide range of manufacturing environments and applications. This combination of efficiency, versatility, and precision underscores the LaserTurn160’s value as a transformative tool in modern manufacturing.
Since 1970, Aerotech Inc. has been at the forefront of precision motion control and automation, providing industry-leading solutions for applications across aerospace, consumer electronics, medical devices, and more. With products that enable micrometer- and nanometer-level precision, Aerotech supports research, testing, and manufacturing for top technology companies worldwide.
