In a remarkable stride towards a greener future, revalyu recycling (India) Limited has announced the completion of first phase of its state-of-the-art 280-tonne-per-day chemical PET recycling plant in Nashik, Maharashtra. This milestone marks a significant leap not just for the company but also for India’s ambitions to lead in sustainable manufacturing and innovation. Proudly embodying the “Make in India” spirit, revalyu’s groundbreaking efforts showcase the nation’s potential to revolutionize global industries with homegrown solutions.
revalyu’s journey began with a vision to tackle the burgeoning problem of plastic waste through innovative recycling technologies. Unlike conventional mechanical recycling, which has limitations in quality and efficiency, revalyu employs an advanced chemical recycling process. This patented glycolysis-based method breaks down used PET bottles into their fundamental monomers, removing impurities and re-polymerizing them into ultra-pure PET polymers.
These high-quality outputs—rPET chips and filament yarns—not only meet but exceed the quality standards of virgin PET. This has made revalyu a trusted partner in industries across 15 countries, ranging from textiles to packaging.
Speaking about the company’s journey, CEO Mr. Makarand Kulkarni stated, “Our technology has transformed how the world views PET recycling. We’re not just recycling waste; we’re creating premium-grade products that are proudly ‘Made in India’ for global markets.”
The Nashik Plant: A Beacon of Sustainable Progress
Scheduled to become fully operational within 12 months, the Nashik facility is set to be the largest of its kind in India. With a capacity to recycle 200 tonnes of PET waste daily, this plant will play a pivotal role in combating the growing plastic crisis. But its impact goes beyond numbers. It symbolizes India’s ability to develop and deploy world-class technologies that contribute to both environmental sustainability and economic growth. The Nashik plant will generate substantial employment opportunities, empowering local communities and fostering regional development. Moreover, it aligns seamlessly with the “Make in India” initiative by creating products for export markets while utilizing local resources and talent.
“This facility is more than a recycling plant. It’s a statement that India is ready to lead the global charge in sustainable innovations,” Mr. Kulkarni added.
Empowering India’s Green Vision
At its core, revalyu Recycling epitomizes the “Make in India” ethos. The company has turned India’s plastic waste problem into an opportunity, transforming discarded PET bottles into high-value products exported worldwide. This not only showcases India’s technical prowess but also underscores its commitment to sustainable development.
“Every rPET chip or filament yarn that leaves our facility carries the pride of being made in India. We’re not just addressing local challenges; we’re offering global solutions,” Mr. Kulkarni emphasized. The Nashik plant’s focus on sustainability also resonates with India’s environmental goals. By significantly reducing the carbon footprint associated with traditional recycling methods, revalyu contributes to the nation’s efforts to combat climate change.
One of the unique aspects of revalyu’s approach is its commitment to nurturing local talent while making a global impact. The company’s innovative processes are developed and perfected in India, providing opportunities for Indian engineers, scientists, and workers to contribute to cutting-edge solutions.
“We believe in harnessing the brilliance of Indian talent to create technologies that the world can rely on. It’s about reversing the brain drain and showing that India can be a hub for innovation,” Mr. Kulkarni explained. The Nashik facility will employ hundreds of workers, offering them training in advanced recycling techniques and enabling them to be part of a global success story. As the world grapples with the plastic waste crisis, revalyu is setting an example of what’s possible when innovation meets purpose. The company’s partnership with the Heraeus Group, which acquired a majority stake in 2022, has further bolstered its ability to scale operations and expand its reach. Plans are already underway to replicate the Nashik model in other parts of India, creating a network of high-capacity recycling plants that can cater to both domestic and international demands.
Dr. Vivek Tandon, Founder of revalyu Resources GmbH, shared his vision for the company’s future: “Our goal is to make recycled PET polymers more accessible and affordable while maintaining the highest quality standards. By scaling our operations, we aim to create a world where plastic waste is no longer a problem but a resource.”
Inspiring National Pride
revalyu’s achievements serve as a source of pride for India, showcasing the nation’s ability to develop and implement solutions to global challenges. The Nashik facility stands as a testament to the power of Indian innovation and the potential of the “Make in India” initiative to drive sustainable growth.
As revalyu Recycling continues to push boundaries, it’s not just contributing to a cleaner planet but also cementing India’s position as a leader in sustainable manufacturing. With its groundbreaking technologies and unwavering commitment to excellence, revalyu is transforming the narrative around recycling and proving that Indian enterprises can lead the world in innovation.
