Bühler provides aluminium and magnesium die-casting solutions tailored for foundries to increase productivity and efficiency. Bühler manufactures advanced die-casting machines with locking forces ranging from 3,400 to 92,000 kN. Bühler offers customized solutions engineered to meet precise production needs from a single machine to a fully integrated die-casting cell. Focused on availability, cycle time, and quality production, these solutions produce demanding components across various applications worldwide.
Bühler recently launched the improved Ecoline DS die-casting machines, raising the bar for manufacturing magnesium and aluminium parts. The Ecoline DS series is a reliable cold-chamber die-casting system with locking forces ranging from 3400 to 9000 kN. It is specifically designed for the automotive industry but also applies to other sectors. This machine series, created especially to satisfy the high standards of contemporary die casting, combines Bühler’s well-known quality and dependability with state-of-the-art digital services.
The Ecoline DS, developed to meet changing automotive demands, is ideal for sectors with strict quality standards and financial constraints since it maximizes uptime, cuts cycle times by up to 40%, and nearly eliminates scrap. The 3-platen locking system ensures rapid, equal force distribution and a high-speed toggle mechanism, and steady operation with less downtime is encouraged by Bühler’s unique thread design on tie bars. The injection unit’s sophisticated proportional technology guarantees accurate die-filling, further improved by optimization algorithms and regenerative hydraulics to lessen air entrapment and conserve energy.
Bühler Insights, a platform that facilitates real-time monitoring, downtime analysis, and performance tracking, lies at the heart of Ecoline DS’s digital ecosystem. Thanks to the die-casting dashboard, production teams can swiftly determine each cell’s performance. With dependable, secure digital solutions that optimize uptime and efficiency, Bühler guarantees that clients stay ahead in a connected and data-driven world. The Ecoline DS is more than just a machine; it’s a progressive investment that enhances die casting with accuracy, efficiency, and digital skill.
Bühler’s Aluminium Die Casting Division offers advanced solutions tailored to enhance productivity and efficiency in foundries. They produce a range of die-casting machines, including the Carat series. These machines are known for their stability and high uptime due to a two-platen design that ensures improved locking force distribution and reduced flash. They are suitable for producing a wide array of components, from automotive structural parts to powertrain components, and are designed to increase productivity by up to 30%.
The division also emphasizes innovation in its processes. For instance, it’s integrated its unique shot control system, which provides real-time closed-loop control and allows for the automatic correction of deviations during the casting process. This system ensures high-quality, repeatable results shot after shot. Bühler also offers comprehensive die-casting cell solutions designed to meet specific production needs and enhance the overall efficiency and quality of the production process.
Additionally, Bühler is committed to supporting its clients beyond the provision of machinery. It offers extensive services ranging from process optimization and maintenance to training and technical support, ensuring clients achieve maximum productivity and efficiency from their die-casting operations. This holistic approach positions Bühler as a leader in providing innovative and practical die-casting solutions for industrial applications.
