Bengaluru based Manleo Designs, a pioneering ‘Make in India’ company, is setting a high standard with its advanced precision probes. Sridevi Tool Engineers, a renowned tooling solutions provider with over five decades of industry excellence, has dramatically enhanced its operational efficiency and quality control by integrating Manleo’s 3D Datum Finder. This casestory showcases Manleo’s impact on the Indian manufacturing scene, exemplifies the tangible benefits of embracing indigenous innovation to streamline processes and eliminate inefficiencies.
Sridevi Tool Engineers Pvt Ltd, with over fifty years in the tooling industry, has established itself as a leading manufacturer of high-quality moulds used in various automotive applications such as trims, bumpers, and headlamp housings. Sachin Thingalaya, the Senior Manager of Purchase & Stores, describes the company as one of India’s largest commercial tool rooms, serving both domestic and international markets.
However, the company faced challenges in maintaining quality standards as it expanded into more complex projects. Many of their advanced CNC machines lacked built-in probes, necessitating manual inspections with tool bits and feeler gauges. This not only proved time-consuming and labor-intensive but also increased the likelihood of human error and inconsistencies in the final products. Recognizing the need for a more reliable and efficient quality control process, Sridevi began seeking a solution that could better meet their evolving needs.
Choosing Manleo’s Innovative Solutions
In 2021, Sridevi Tool Engineers discovered Manleo Designs, renowned for their precision probing solutions and the only manufacturers of precision machine tool probes and tool setters in India. “Precision is crucial in our industry,” explains Sachin. “The accuracy of machining directly influences the quality of our mould assemblies. In search of a dependable provider of probes and tool setters that could integrate smoothly with our existing systems and deliver precise outcomes, we turned to Manleo Design.”
“We reached out to Manleo, shared our specific challenges, and they provided a few 3D Datum finders for us to test,” Sachin details. Impressed by the capabilities of Manleo’s 3D Datum Finder during a series of trials, Sridevi decided to integrate these advanced tools into their operations. Manleo Designs provided the technology, ensured seamless integration by deploying a dedicated engineer to train the Sridevi team, optimizing the use of the 3D Datum Finder in their manufacturing processes.
“After using these on several mould projects for a couple of weeks, we were extremely pleased with the performance. To maximise the effectiveness of their products, Manleo also sent an experienced engineer to train our team at Sridevi, ensuring the probes were used optimally for best results”, added Sachin.
Significant Improvements and Benefits
The implementation of Manleo’s 3D Datum Finder revolutionized Sridevi Tool Engineers’ manufacturing operations. The advanced probing technology reduced job inspection times by about 80%, eliminated human error, and significantly improved product quality. These changes led to faster production times, reduced waste, and enhanced customer satisfaction. The 3D Datum Finder’s ease of use, combined with its power-saving features and consistent performance, proved invaluable in streamlining Sridevi’s workflow.
Reflecting on the transformation, Sachin Thingalaya, Senior Manager at Sridevi, highlighted the critical role of Manleo’s technology in enhancing their manufacturing precision. “The accuracy and reliability of the 3D Datum Finder have allowed us to not only meet but exceed our quality goals, dramatically improving our operational efficiency and reducing the inspection time required for each component,” he noted. This sentiment was echoed by the company’s leadership, who praised the substantial improvements in productivity and operational efficiency brought about by integrating Manleo’s probing solutions.
The technology has significantly reduced job setting and verification times, which in turn has increased machine uptime and boosted production throughput. Additionally, the enhanced precision and repeatability of measurements have led to better quality control, drastically reducing dimensional errors and the need for rework. This streamlining of workflows has improved overall production efficiency, resulted in considerable cost savings by reducing scrap rates. These changes have collectively elevated the operational excellence at Sridevi Tools.
The successful integration of Manleo’s technology at Sridevi Tool Engineers is just the beginning. With plans to further expand their use of advanced probing solutions, Sridevi is set to continue enhancing their manufacturing capabilities. Manleo Designs remains committed to supporting Sridevi in their journey, with ongoing support and the potential introduction of new technologies to further optimize their manufacturing processes.
A Transformative Collaboration Between Manleo & Sridevi Tool
Rashmi Gururajarao, Director of Manleo Designs Pvt Ltd, expressed admiration for Sridevi Tool Engineers, “We were thoroughly impressed by their technical expertise. Their insightful feedback during the probe trials was crucial for tailoring our solutions to meet their exact needs. It’s been an honor to collaborate with such a quality-centric and innovative team.”
Similarly, Abhijith Bhat, Managing Director of Manleo Designs, reflected on the positive impact of their partnership, stating, “The success Sridevi Tools experienced with our 3D datum finders has encouraged us to offer this technology to other industry players, both big and small. Over the past three years, Manleo has become a go-to name for companies specializing in Die Mould, Tooling, and Toolroom, thanks to our commitment to innovation and quality.”
The partnership between Sridevi Tool Engineers and Manleo Designs exemplifies the profound impact that innovative technology can have on traditional manufacturing operations. By adopting Manleo’s 3D Datum Finder, Sridevi Tool Engineers has optimized its own operations, set a benchmark for the industry, demonstrating the significant advantages of embracing modern technological solutions in manufacturing. This case study showcases the power of collaboration and innovation in driving industrial advancement and maintaining competitive edge in a rapidly evolving market.
