FORVIA HELLA, a global automotive supplier, has started production of its latest steering sensor technology for another major Chinese automaker. This marks the third production launch this year for its fully electric steer-by-wire systems. Earlier in the year, the company successfully rolled out two similar projects with leading manufacturers in Germany and China. Development and production are managed through FORVIA HELLA’s electronics facilities in both countries.
Unlike traditional systems, steer-by-wire technology transmits steering inputs entirely through electrical signals—eliminating mechanical and hydraulic connections between the steering wheel and the front axle. In these systems, FORVIA HELLA’s steering sensors measure both torque and angle with precision, relaying this data electronically.
The absence of conventional hardware like steering columns opens the door to customizable steering behavior, adaptable to driving conditions or user preferences. It also allows for more flexible design of vehicle interiors and engine compartments. Benefits include greater design freedom, cost reductions through modular systems, fewer component variants, and enhanced safety in crash scenarios.
“With these latest series launches, we’re driving the future of fully electric steering,” said Jörg Weisgerber, Managing Director Electronics at FORVIA HELLA. “The feedback from our customers—both in Germany and the rapidly expanding Chinese market—confirms our ability to deliver high-performance, large-scale production while maintaining top standards in quality and reliability.”
FORVIA HELLA has been a key player in the steering sensor market since 2007. Its latest and fifth generation of sensors, now supporting steer-by-wire technology for the first time, focuses on a redundant yet cost-effective design to meet the highest functional safety demands.